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Bespoke Flight Cases for Ayrton Professional Lighting - Nomad

Bespoke Flight Cases for Ayrton Professional Lighting

Bespoke Flight Cases for Ayrton Professional Lighting

As Ayrton fixtures continue to redefine the boundaries of stage and architectural lighting, your transit protection must keep pace. At Nomad Cases UK, we have engineered a dedicated range of flight cases specifically for the high-precision optics and unique cooling requirements of the Ayrton ecosystem.

From the ultra-compact Diablo to the powerful Cobra laser source fixtures, our cases are built to withstand the rigours of global touring. Every case in this collection is designed with Truck Pack logic in mind—maximising trailer space without compromising the safety of your investment.

Technical Engineering Standards:

  • Precision Foam Inserts: Custom CNC-machined high-density foam that supports the "head" and "yoke" to prevent movement-induced calibration issues.

  • IP65 Ready: For all-weather fixtures like the Rivale Profile, our cases feature optional perforated ventilation dishes to allow moisture to escape after outdoor strikes.

  • Tour-Grade Construction: Built using 9.5mm Birch Plywood or Hexaboard with genuine Penn Elcom hardware and heavy-duty 100mm castors.

    Hybrid Solutions: We also offer bespoke padded covers and textile-hybrid bags for lighter on-site agility.

    Built in Britain Since 1961. Whether you require a 2-Way Cobra trunk or a 6-Way Diablo tour pack, our Midlands-based manufacturing team delivers the protection your production deserves.

Bespoke Flight Cases for Ayrton Professional Lighting

Ayrton fixtures set the standard for optical performance on the world's biggest stages — and the transit protection around them needs to match that engineering. At Nomad Cases UK, we build a dedicated range of flight cases for the precise optics, delicate calibration and demanding cooling profiles of the Ayrton range.

From the compact Diablo and Kyalami through to the high-output Cobra laser source and the all-weather Rivale Profile, every case in this collection is designed around Truck Pack logic — squeezing maximum fixtures into every trailer metre without ever compromising the safety of your investment.

Technical Engineering Standards:

  • Precision Foam Inserts: CNC-machined high-density foam cradles the head and yoke, eliminating the movement that causes calibration drift in transit.
  • IP65 Ready: For outdoor-rated fixtures like the Rivale Profile, cases can be specified with perforated ventilation dishes so moisture escapes after a wet strike.
  • Tour-Grade Construction: 9.5mm birch plywood or hexaboard, genuine Penn Elcom hardware and heavy-duty 100mm castors as standard.
  • Hybrid Solutions: Bespoke padded covers and textile-hybrid bags for lighter on-site agility where a full trunk isn't needed.

Whether you need a 2-way Cobra trunk or a 6-way Diablo tour pack, our Market Harborough team builds the protection your production deserves. Built in Britain since 1961.

Our Solutions

OTHER PROTECTIVE CASES

Flight Cases

Lightweight Flight Cases

Padded Bags

Drop Over Covers

CNC Foam Inserts

Frequently Asked Questions

Which Ayrton fixtures do you make flight cases for?

We build bespoke cases for the full Ayrton range, including the Cobra, Diablo, Rivale, Perseo, Ghibli, Mistral, Huracán, Domino, Kyalami and Stradale. If your fixture isn't listed, we can engineer a case from your unit or its technical drawings — just call an expert on +44 (0)1858 464878.

Can I order a multi-way case for several fixtures in one trunk?

Yes. We make everything from single-fixture cases up to 2-way, 4-way and 6-way tour packs. Multi-way configurations are designed around Truck Pack logic to maximise trailer space while keeping each head and yoke fully isolated.

Are the foam inserts custom-cut for each fixture?

Every insert is CNC-machined from high-density foam to cradle the specific head and yoke of your Ayrton fixture. This eliminates movement in transit — the main cause of calibration drift and optical damage.

Do your cases suit outdoor, all-weather fixtures like the Rivale?

Yes. For IP65-rated fixtures we can specify perforated ventilation dishes that let trapped moisture escape after a wet strike, so units aren't sealed away damp.

What are the cases built from?

Tour-grade construction as standard: 9.5mm birch plywood or hexaboard, genuine Penn Elcom hardware and heavy-duty 100mm castors. Finishes and laminate colours can be specified to match your existing fleet.

Do you offer lighter alternatives to a full flight case?

We do. For on-site agility we make bespoke padded covers and textile-hybrid bags that protect the fixture without the weight of a full trunk.

How long does a bespoke Ayrton case take, and where are they made?

Every case is hand-made at our Market Harborough facility in Leicestershire, with fast UK and worldwide shipping. Lead times vary by specification and quantity — contact the team for a current estimate on your build.

Can you brand cases in our rental fleet livery?

Yes. We screen-print and finish cases in your branding so your hire stock is instantly identifiable.

Do you ship internationally?

Yes — UK-built and export-ready for air and sea freight worldwide.

SPEC YOUR CUSTOM PROTECTION

Engineer Your Protection

Submit your requirements and our team will spec your build.